The Factory
THEODOR 1200 by OSE
A complete turnkey production line delivered with installation, full operator and maintenance documentation, training, commissioning, and IP licence. Straw in. Finished boards out.
Typical deployment path: 12–24 months, subject to contracting, approvals, site readiness and local execution.
90 m²/hr
Rated line output
THEODOR 1200 by OSE
172,800 m²/yr
Nominal capacity
One shift: 8 h × 5 d × 48 weeks
120,960 m²/yr
70% ramp output
Planning basis for production ramp-up
146,880 m²/yr
85% steady state
Planning basis after stabilisation
Production Line
Three modules. One integrated system.
Straw in one end — finished building boards out the other.
01
Infeed Module
Washes, trims, and conditions incoming straw — adjusting the process based on density and moisture to ensure a homogeneous feedstock regardless of seasonal bale variation.
02
Press / Compress
Heat and pressure compress conditioned straw into a 60 mm board. Paper facings and controlled adhesive application are integrated into the production process under defined QA/QC parameters.
03
End / Finishing
The board exits the press, is dried, cut to required length, and edge-sealed. Finished boards are stacked and palletised for despatch.
Infeed Module — straw in
End/Finishing — cut to length
Board off the line — ready for despatch
Production Space
Inside the production space.
Real photos from the THEODOR 1200 factory floor.
THEODOR 1200 — production environment
THEODOR 1200 — technical 3D overview
Motor housing — flywheel, drives & hammer
Service access alongside the machine
Production hall
Press section
Board handling
Production overview
Licensee Deployment Model
What's included with every deployment.
THEODOR 1200 by OSE Machinery
Complete production line developed and supplied through OSE. An integrated production platform, not a standalone machine.
Operator & Maintenance Documentation
Full operator manuals, maintenance schedules, and process documentation in the licensee's language.
OSE Academy Training
4-level training framework delivered as part of every deployment: Introduction, Basic Construction, Professional Installation, Instructor.
Commissioning & Start-Up
OSE engineers commission the line on-site and run production start-up alongside your team.
Ongoing Service & Support
Continued technical support, spare-parts supply, and performance monitoring post-launch.
IP Licence
Licence to produce and sell OSE Board within your market territory, backed by the OSE IP portfolio. Wall-assembly approval remains the responsibility of the licensee and their local design team.
Ongoing Service & Support
Factory support doesn't stop at commissioning.
OSE provides continued technical support, spare-parts supply, and performance monitoring after start-up. Certified service technicians are available for scheduled maintenance and fault response.
Site Requirements
What a factory needs.
Machine Hall
Power
~300 kVA
400 V, 3-phase, 50 Hz
Energy per m²
~1.2 kWh
Solar recommended: ~300 kW
Compressed air
1.7 m³/min
At 7 bar
Straw feedstock
Local supply
Rice, wheat, sorghum, oats, etc.
Logistics & Delivery
Efficient packing. Local delivery.
Full factory economics available to qualified partners
Detailed cost structure, capacity utilisation modelling, and return analysis is available under NDA to qualified licensees and investors. Contact us to start the conversation.
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